Mind-X® Complete Package Solution of Aeration

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HINKTON MBBR Technology

The Flubio MBBR (moving bed biofilm reactor) is a proven fixed-film or attached growth biological process for municipal and industrial wastewater treatment. The technology can be designed to address biochemical oxygen demand (BOD) removal, as well as nitrification and denitrification treatments. This MBBR biological system process provides the smallest footprint, which is tolerant of both load swings and temporary load deprivation.

Application

• Biochemical oxygen demand (BOD) removal
• Nitrification treatment (NH₄-N removal）
• Denitrification treatment (NO₂-N/NO₃-N removal)
• Upgrade conventional activated sludge systems by incorporating bio-media

Advantages

Low capital cost
Easy to retrofit existing systems
Stable under load variations
Increases plant capacity and allows upgrades to new nitrogen limits using existing tanks.
Reduces the load to downstream activated sludge process.
Shaves off 60-80% influent BOD for easy industrial upgrades to existing systems
Simple to operate

Benefits of Flubca

High Specific Surface Area for Superior Treatment Capacity
• Specific Surface Area: 6,032 m²/m³ (vs.1,000 m²/m³ for traditional PE media).
The exceptionally large surface area maximizes biofilm attachment, enabling high pollutant removal efficiency. This reduces the total media volume required for equivalent treatment performance.

Enhanced Hydrophilicity for Rapid Biofilm Formation
• Material: Modified polyurethane composition with superior hydrophilic properties.
Accelerates biofilm colonization, significantly shortening system commssioning.

Optimal Fluidization Performance with Low Operational Costs
• Density: Slightly higher than water (1.0045 kg/m³), combined with elastic material properties, prevents floating or surface accumulation.
• Fluidization: Achieves uniform fluidization without additional aeration pipes at retention screens, resolving traditional media accumulation issues (e.g., HDPE media at 0.95 kg/m³ floats easily and clogs screens).
• Operational Efficiency: Reduces energy consumption and maintenance needs while maintaining stable treatment performance.

Key Technologies

Retro-X Unbeatable Aeration System Technology

HINKTON Retro-X® is a proven, specially designed high-efficiency, wear-resistant, corrosion-resistant, and self-cleaning aeration system tailored for MBBR (Moving Bed Biofilm Reactor) applications. It features the following characteristics:
· Upgrated Efficiency.The oxygen transfer efficiency is as high as 45% in sewage at a depth of 6 meters.
· PU membrane-unbeatable tear-resistant and abrasion-resistant (mechanical strength around 2.5-4 times that of most of the EPDM and silicone materials).
· Resistant to formic acid and oil grease, enable it to use in heavily polluted wastewater or in complex working conditions.
· ‘self - cleaning’ function. Regular 'self - cleaning' is carried out to ensure the efficiency of the aeration system remains stable.【Retro-X® Aeration System】
· Easy Routine Inspections or Aeration Diffuser Replacement. A team of two people can complete the replacement of a set of aeration system in 15 minutes. There is no need to drain water, nor use a crane or any lifting tools.

Site Engineering Layout

Aeration operation

Retro-X self-cleaning system

MBBR Media Retention System

HINKTON MBBR media retention system leverages fluid dynamics principles, combining precision-engineered flow velocity control with high-porosity screening technology to prevent media accumulation at retention points. The retention system outperforms traditional flange-pipe screens by delivering superior resistance to clogging, eliminating the need for backwashing, and significantly reducing operational costs.

Engineering and Design Services

MBBR technology, IFAS technology or upgrated A2O...Engineering and Design Services are at the forefront of creating advanced wastewater treatment solutions tailored to meet diverse environmental and regulatory requirements. Our specialized team combines innovation with practical design, focusing on developing efficient, cost effective systems for a wide range of wastewater treatment needs.

Why Choose Us?

• High treatment efficiency:
HINKTON MBBR system can achieve high levels of BOD, COD, nitrogen, and phosphorus removal, even at high loading rates or with industrial various pollutants.
• Significant cost of ownership benefits:
lower media volume required for equivalent treatment performance.
• Low energy consumption:
high efficiency aeration system and optimal fluidization performance of Flubca media
• Easy operation and maintenance:
HINKTON MBBR system are relatively easy to operate and maintain
• Custom-built:
Our MBBR systems are guaranteed to meet your specifications